CD replication - DVD replication - CD manufacturing - DVD manufacturing – CD duplication – DVD duplication - CD packaging - DVD packagingprinting services - direct mail printing - digital printingfulfillment services - efulfillment - fulfillment distribution - online orderingdirect mail marketing - creative services - packaging designwebsite development – multimedia development - emarketingEvatone, Inc.
Contact Evatone: 1-800-382-8663

DVD Manufacturing FAQs

What formats do you accept for DVDs?

Our preferred format for mastering is DLT written in compliance with the DVD specifications. Though rarely used, DLT tapes are also still accepted. DLT masters are required for DVD-9 production and for orders requiring CSS (Content Scrambling System) and/or Macrovision copy-protection.

DDP on removable drives may also be accepted. However please discuss this option with your Account Representative prior to submitting the master.

Can we use a replicated DVD instead of a DLT?

Yes. We can make stampers from DVD-5, DVD-9, or DVD-10 pressings provided the DVD has not been copy-protected with CSS or Macrovision.

What is the capacity of a DVD?

Size
Data
Video
DVD-5
4.37 GB
120 Minutes
DVD-9
7.95 GB
220 Minutes
DVD-10
8.74 GB
240 Minutes

Things to consider:

Computer data is a fixed size and doesn't vary unless files or content are removed.

Video is handled differently. The final size of the video content depends upon the desired quality. Higher quality conversion or encoding to the MPEG video format requires more bits per second and therefore uses more of the disc capacity. The DVD-5 specifications were developed for approximately 2 hours of video content at good quality level.

What is the difference between DVD sizes?

Size
Physical Configuration
DVD-5
One layer of data on a single side.
DVD-9
Two layers of data on a single side.
DVD-10
One layer of data on both sides.

What are the pros and cons of DVD-10?

DVD-10 has the advantage of slightly more disc space than a DVD-9, however the user will need to physically flip the disc over to play the other side. Another consideration on a DVD-10 is disc labeling. Since the disc contains data on both sides, printing is only permitted on the hub.

A DVD-10 may be desirable for when there are multiple versions of the content. For example, an English version could be on one side and a Spanish version on the other. Movie studios frequently used DVD-10 for placing the Widescreen (16:9 ratio) version on one side and Normal (4:3 ratio) version on the other.

What are region codes?

Region Codes are switches or flags that are turned on during the authoring process. These flags determine the geographic region in which a DVD will be permitted to play. For example, a DVD authored with only the Region 1 code enabled will not playback on a DVD player purchased in Region 2.

Code
Region
01
United States and US Territories, Canada
02
Japan, Europe, South Africa, Egypt, and the Mid-East.
03
East and South East Asia including Hong Kong.
04
Australia, Caribbean, Central America, Pacific Islands, Mexico, New Zealand, and South America.
05
Eastern Europe, India, Most of Africa, North Korea, and Mongolia
06
China
07
Reserved for future use.
08
Special international usage (i.e.) cruise ships, airlines, etc.

Why is this important?

Major movie studios typically stage the release of films geographically. A system of Region Codes was implemented in the DVD specifications to help prevent the mass distribution of DVDs to countries in which the film has not yet been released. The concept was that a DVD would be coded for specific regions during authoring and only DVD players purchased in those regions would be able to play the DVD. While the plan was successfully implemented, schemes to disable the protection as well as Region-Free players can be easily obtained via the Internet.

It's important that the codes are set correctly for products sold internationally. Any DVDs authored by Evatone will be coded for Regions 1,2,3,4,5,and 6 unless otherwise requested.

How many colors can be printed on my disc?

Up to 5-color screen printing is available, process or PMS.

How should I supply artwork for my DVD printing?

We accept artwork files from many different software programs for MAC and PC. You must provide us with a hard copy proof and copies of all the fonts that you use in your artwork. Please consult the CD/DVD Checklist in our Forms and Info section for detailed information.

How closely will the printing on my DVD match the printing on my packaging or inserts?

The process of printing on metallized plastic is very different from the process of printing on paper, so a perfect match is rarely possible. Within these limitations, however, Evatone's professionals achieve exceptional color consistency.

What types of content-protection does Evatone provide for DVDs?



For superior DVD protection, Evatone is a Macrovision authorized authoring and replication facility. Evatone inserts Macrovision bits during the authoring process. These activation bits remain a part of the program through the mastering and replication stages. The activation bits then instruct an integrated circuit within the playback device to add Macrovision copy protection to the outgoing analog video. The copy protection is transparent when content is viewed, but prevents or substantially degrades copies made on recording devices.

What is MPEG encoding?

If you look closely at your television screen, you can see that the images displayed on the screen are made up on thousands of colored dots or picture elements called pixels. Since video typically involves motion, the color of each pixel is refreshed thirty times per second requiring almost 200,000,000 bits of information to display one second of video. At that rate, three minutes of video would completely fill a DVD-5, hardly enough for the opening credits. To enable a DVD to store a reasonable amount of content, the video is compressed or encoded to the MPEG (Motion Picture Experts Group) format using a complex formula or algorithm that reduces storage of repetitive information. When the DVD is played, the DVD player is designed to decompress or decode the MPEG video.

Things to consider:

The amount of video that a DVD can hold depends upon the video content and desired quality. Video content such as sporting events or action/adventure movies with a lot of motion require more bits per second to achieve the same quality level as video with nominal movement.

Evatone utilizes the Sonic Solutions SD-2000 hardware encoder. This encoder produces higher quality MPEG video than other hardware and software encoders.
Login to track your Evatone order or check your fulfillment inventory.
Visit the Evatone Client Center
Evatone Client Center Login Username
Evatone Client Center Login Password Enter a username and password and login to the Evatone Client Center
Sign up for the Evatone Client Center Retrieve password for the Evatone Client Center  


Silk screened artwork is applied to optical media
one color at a time.
iWay - Evatone Internet Printing